Fiber-To-The-Home Wire Production Line – Advanced Manufacturing System
Have you realized that up-to-date glass-fiber cable systems can operate at velocities of up to 190 m per minute? Such remarkable performance results from sophisticated production methods engineered for swift manufacturing.
These systems are constructed to handle multiple wire variants, including connection cables and firmly insulated cables. Their compact design, typically below 26 meters, suits them well for contemporary plants.
Integration with automated manufacturing systems guarantees smooth performance. By means of MES/ERP connectivity, these Fiber coloring machine fabrication lines offer unmatched precision and efficiency. This renders them the leading option for businesses aiming to stay ahead in the fiber network field.
FTTH Cable Fabrication System Introduction
Productive production systems are crucial for addressing the increasing requirement for dependable links. These configurations are designed to create premium light-transmitting wires that power current communication infrastructures. Utilizing sophisticated techniques, they guarantee precision and swiftness in every step of the production.
Defining the FTTH Production Line
An FTTH production line comprises a unified setup to produce FTTH drop cables. They include uncoated strands secured with metal or fiber-reinforced polymer, merging with shielding casings. Consequently, it forms a long-lasting and high-performance option for high-speed internet connections.
The system is compatible with multiple substances, including PVC, LSZH, and PE polymers. This flexibility ensures it can meet diverse industry needs. Furthermore, the four-head fiber discharge system provides accurate strain regulation, maintaining precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our system distinguishes itself for its precision and efficiency. Here’s why it’s a top choice:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are revolutionizing the way fiber optic cables are produced. Our advanced equipment merges accuracy, productivity, and innovative solutions to deliver premium performance. The following outlines the remarkable components that position our system at the forefront.
Precision Extruder and Adjustment Head
Fundamental to our operation is a customized 50mm extruder built to ensure meticulous dispersion of materials. It secures consistent quality in all cables manufactured. The free adjustment head allows for seamless customization, catering to various materials like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Trailblazing technology is transforming the fabrication of optical fibers. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge Fiber coloring machine handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. This ensures transparency and efficiency throughout the manufacturing process.
Companies are enabled to track performance data, refine processes, and minimize resource loss, making our system a smart choice for modern manufacturing facilities.
| Feature | Benefit |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| 9m Cable Accumulator | Seamless operation |
| OMRON-based Control Units | Reliable and exact performance |
| ERP Connectivity | Real-time production tracking |
Uses of the FTTH Manufacturing System
Modern fabrication systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Adaptable Manufacturing for Different Cable Varieties
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Investing in advanced manufacturing systems yields numerous benefits to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Characteristic | Advantage |
|---|---|
| High-Speed Production | High productivity |
| Low Energy Requirement | Lower energy costs |
| Minimal Signal Loss | Top operational efficacy |
| Ergonomic Design Height | Ergonomic design |
Summary
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.
